Tie rods
Tie rod assembly instructions
How to put a Timberplates tie rod system together: the names of the parts, which threads are left-hand, how far a rod must be threaded in, the order to work in, how to tighten with and without a turnbuckle, and the order for a system with a center plate. Read it through before you start.
01 Terms
The parts
These are the names this page uses, and the names on your packing slip. The rod, clevis, clevis pin, cotter pin, and turnbuckle are drawn at one scale.
Rod
Round steel bar, threaded at each end. A rod's thread may be right-hand at one end and left-hand at the other.
Clevis
The fork at the end of a rod. One end is a threaded nut that the rod turns into. The other is two jaws that fit over a bracket's grip plate or the center plate, with a hole through both for the clevis pin.
Clevis pin
The straight pin that goes through the clevis's jaws and the grip plate or center plate between them. It has a small cross hole near each end.
Cotter pin
The small split pin that goes through each cross hole of a clevis pin. Its legs are spread once it is in, which keeps the clevis pin from sliding out.
Turnbuckle
An open frame with a threaded nut at each end, one right-hand and one left-hand. It joins two rods, and turning it draws both in or lets both out.
Bracket
The steel part fastened to the structure. The flat tab that stands out from it, with a hole for the clevis pin, is called the grip plate. Brackets come in several shapes. You may have any combination of these. Not to scale with the other parts.
02 Assemblies
Rod assemblies
A rod assembly is one tie rod made up and ready to lift into place: its rod or rods, a clevis threaded onto each end, and a turnbuckle if it has one. Every tie rod in a system is one of the two below. A rod that passes through a timber has a washer and a nut at that end in place of a clevis.
Putting a rod assembly together does not include its pins. Each clevis has its own clevis pin and two cotter pins, and they stay out until the assembly is lifted into place. A clevis is pinned when it is connected to its bracket or to the center plate, and the cotter pins are spread only after that.
03 Before you start
Before you start
- Check the parts against the packing slip. Rods, clevises, clevis pins, cotter pins, turnbuckles, brackets, and center plates are listed with their quantities. The fasteners that mount the brackets are not included.
- Find the left-hand threads. Every rod end and every component with a left-hand thread is marked with white chalk in our shop. Leave the chalk on until the assembly is together. It comes off with a damp towel.
- Start every thread by hand. A thread started the right way turns freely. If it won't start within a turn or two, stop: you are turning it the wrong way, or it belongs on the other end.
- Keep toothed tools off the rods. The teeth of a pipe wrench or locking pliers scar the steel and any finish on it. A strap wrench is the only tool the rods need.
04 Threads
Right-hand and left-hand threads
Do not force threads. Tie rods and tie rod components have ends with both left-hand and right-hand threads. Component and rod ends with left-hand threads are marked with white chalk. Left-hand threads are threaded by slowly turning counter-clockwise.
Each arrow shows the way the rod turns to go in. Clockwise and counter-clockwise are as you look along the rod toward the part it is going into.
Right-hand thread into a clevis
Turn the rod clockwise. Right-hand ends are not marked.
Left-hand thread into a clevis
Turn the rod counter-clockwise. The rod end and its clevis are both marked with white chalk.
Right-hand thread into a turnbuckle
Turn the rod clockwise.
Left-hand thread into a turnbuckle
Turn the rod counter-clockwise. The rod end and that end of the turnbuckle are both marked with white chalk.
05 Left-hand threads
Which threads are left-hand
A rod assembly has one left-hand thread at most. It is there so that a single turn draws both ends in.
- With a turnbuckle: one of the two rods is left-hand where it goes into the turnbuckle, and that end of the turnbuckle is left-hand to match. Every clevis and every nut is right-hand.
- Clevis to clevis: with no turnbuckle, the rod is right-hand at one end and left-hand at the other, with a left-hand clevis to match.
- With a nut end: with no turnbuckle, every thread is right-hand. The nut does the tightening.
06 Engagement
Minimum thread engagement
Minimum thread engagement is set by the nuts: the threaded end of each clevis, and the threaded end at each side of a turnbuckle. Every nut must be fully threaded. Turn the rod in until its end is flush with the inside face of the nut, as drawn.
This is the minimum, not the target. A rod may be threaded in further than this, and normally is: the thread past the minimum is what you adjust with.
07 Adjustment
Adjustability
We size every rod so that, at the length on your order, it stands 3/4" past minimum thread engagement in each clevis and 1-1/2" past it at each side of a turnbuckle. That leaves room to adjust both ways.
- At a clevis: about 3/4" of let out and 3/4" of take up.
- At a turnbuckle: about 1-1/2" of let out and 1-1/2" of take up at each side of it.
Letting out makes the assembly longer, as far as minimum thread engagement and no further. Taking up makes it shorter. The drawing shows the same clevis, rods, and turnbuckle let out to the minimum, as sized, and taken up.
08 Order
Assembly order
- Mount the brackets. Fasten every bracket to the structure.
- Put each rod assembly together on the ground. Thread the clevises onto the rods by hand, and the turnbuckle if there is one, the same number of turns at each end, until every nut is past minimum thread engagement. Leave the assembly a little long, and leave the clevis pins and cotter pins out.
- Pin one end. Lift the assembly, slide the clevis over the bracket's tab, push the clevis pin through, and fit its cotter pins.
- Bring the other end to its hole. Turn the turnbuckle, or the rod, until the second clevis lines up with its tab, then pin it the same way.
- Spread the cotter pins. Bend the legs of every cotter pin apart so the clevis pin can't back out.
- Tighten last, once every rod in the system is pinned.
09 Turnbuckle
Tightening with a turnbuckle
Turn the turnbuckle's body, not the rods. One of its ends is right-hand and the other left-hand, so turning it one way draws both rods in, and turning it the other way lets both out. Seen from the left-hand end, the one marked with white chalk, clockwise tightens.
If a rod starts to turn with the body, hold it by hand or with a strap wrench. A bar through the open body gives more leverage. If you let a turnbuckle out, check that both rods are still at or past minimum thread engagement.
10 Strap wrenches
Tightening without a turnbuckle: strap wrenches
A rod assembly with no turnbuckle is tightened by turning the rod itself. Its two ends have opposite threads, so with both clevises pinned, turning the rod one way draws both clevises in, as a turnbuckle would. Seen from the left-hand end, the one marked with white chalk, clockwise tightens.
Use a strap wrench. The rod is round bar with no flats, and a strap wrench grips it with a band of rubber or webbing that leaves no mark.
- Wrap the strap around the rod near its middle, so that pulling the handle tightens the strap's grip in the direction you want to turn.
- On a long rod, or one that is hard to turn, use two strap wrenches a hand's width apart and pull them together.
- Work a part of a turn at a time: pull, slip the wrench back, and take another bite.
- If the rod won't turn, don't add a longer handle. Check that both clevises are free on their pins and that neither thread has run out.
A rod with a nut at one end is tightened at the nut. Hold the rod with a strap wrench so it doesn't turn in its clevis.
11 Center plate
Systems with a center plate
In a vaulted ceiling system with three or more points, the rods meet at a center plate that hangs in the middle of the room, held only by the rods. These drawings follow a five-point system: two horizontal rods with turnbuckles, two diagonals, and a vertical. A system with fewer rods goes up the same way, without the steps for the rods it doesn't have.
1. Mount the brackets
Fasten every bracket to the structure: one at the foot of each rafter for the horizontal rods, one on each rafter for the diagonals, and one under the ridge beam for the vertical.
2. Put the rod assemblies together
On the ground, thread the clevises and turnbuckles onto the rods until every nut is past minimum thread engagement. Leave the clevis pins and cotter pins out, and lay each assembly out under where it goes.
3. Hang the center plate
Pin the vertical rod to the bracket under the ridge, then pin the plate to its lower end. With no vertical rod, hang the plate from the two diagonals.
4. Pin the horizontal rods
Pin each one to the plate and to its bracket. Leave them slack: let the turnbuckles out until the pins go in freely.
5. Pin the diagonals, then tighten the horizontals
With every rod pinned, tighten the two horizontals first, a little on one and then the same on the other. Measure from the plate to each bracket as you go and keep the two equal.
6. Take up the vertical and the diagonals
Turn the vertical rod until the horizontals run straight through the plate without sag, then take up the diagonals evenly. Check that the plate hangs plumb and centered and that every cotter pin is spread.
12 Tension
How tight
How tight the rods should be is determined by your project's engineer of record. Ask before the final tightening, and follow what they specify.
If a thread won't start, a part is missing, or a measurement doesn't match your order, stop and contact us with your order number before forcing anything.